Project Information
Project Name： Hydraulic Cylinder for a Wood Splitter
Order Code：HSG80/100×45×500-25MPa
Operating Pressure：25 MPa / 250 bar
Bore Diameter：80 / 100 mm
Rod Diameter： 45 mm
Project Background & Requirements
The customer required a replacement hydraulic cylinder for an existing wood splitter. The original cylinder used an integral forged construction, which involved dedicated tooling and a complex manufacturing process. Its raised oil port flange, threaded connections and installation dimensions also needed to be carefully considered when developing a replacement.
The challenge was to optimize the cylinder’s construction without compromising its compatibility with the existing equipment or its specified operating requirements. Simply matching the external appearance would not be enough—the replacement design needed to account for the 25 MPa operating pressure, critical mounting interfaces, oil port configuration and extension direction.
AiSoar reviewed the customer’s drawings and installation photos to evaluate an alternative manufacturing approach. Our engineers proposed welded construction to simplify production and reduce tooling costs while retaining the essential dimensions and connections required by the application.